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CR 7: Measurement Techniques

CR 7: Measurement Techniques
     Part 1: Solubility Measurement and Correlation
         1. INTRODUCTION
         2. SOLUBILITY AND SUPERSOLUBILITY
             2.1 Solutions and Melts
             2.2 Expression of Solution Composition
             2.3 Concentration Units
             2.4 Graphical Representations
             2.5 Solubility Correlations
             2.6 Effect of Impurities on Solubility
             2.7 Supersolubility
             2.8 Particle size and Solubility
             2.9 Heats of Solution and Solubility
             2.10 Enthalpy-Composition Diagrams
             2.11 Solubility Data Sources
         3. IDEAL AND NON-IDEAL SOLUTIONS
             3.1 Ideal Solutions
             3.2 Activity and Ionic Strength
             3.3 Interactions in Solution
                 3.3.1 Ionic association and dissociation
                 3.3.2 Effects of supersaturation
                 3.3.3 Conductance and conductivity
             3.4 Sparingly Soluble Systems
                 3.4.1 Solubility products
                 3.4.2 The common ion effect
                 3.4.3 The diverse ion effect
                 3.4.4 Temperature effect
         4. SOLVENT CHARACTERISTICS
             4.1 Choice of a Solvent
             4.2 Solvent Classes
             4.3 Solvent Power
             4.4 Purity and Hazards
         5 MEASUREMENT OF SOLUBILITY
             5.1 General Observations
             5.2 Temperature Control
             5.3 Agitation of Solutions
             5.4 Sampling
             5.5 Achievement of Equilibrium
             5.6 Solution Analysis
                 5.6.1 Evaporation of solutions
                 5.6.2 Physical property measurement
             5.7 Solid Phase Analysis
                 5.7.1 Method of wet residues
                 5.7.2 Synthetic complex method
             5.8 Non-agitated Devices
                 5.8.1 Percolation cell
                 5.8.2 Piston-filter cell
             5.9 Synthesis Methods
                 5.9.1 Polythermal methods
                 5.9.2 Isothermal methods
                 5.9.3 Micro-methods
             5.10 Measurement Under Pressure
             5.11 Thermal Analysis
                 5.11.1 Cooling curve method
                 5.11.2 Thaw-melt method
             5.12 Calorimetric Techniques
                 5.12.1 Differential thermal analysis (DTA)
                 5.12.2 Differential scanning calorimetry (DSC)
             5.13 Dilatometry
             5.14 Solubility as a Criterion of Purity
             5.15 Sparingly Soluble Salts
             5.16 Polymorphs
             5.17 Enantiomers and Racemates
                 5.17.1 Solubility diagrams
                 5.17.2 Enantiomeric purity
         6. PREDICTION OF SOLUBILITY
             6.1 General Observations
             6.2 Empirical Methods
             6.3 Semi-theoretical Methods
                 6.3.1 Eutectic points
                 6.3.2 Solubility predictions
                 6.3.3 The UNIFAC/UNIQUAC methods
         7. NOMENCLATURE
         8. REFERENCES
     Part 2: The Measurement of Crystallization Kinetics
         1. INTRODUCTION
             1.1 Scope of the report
             1.2 Correlation of kinetic data
         2. DESIGN GUIDE
         3. PRELIMINARY DATA REQUIREMENTS
         4. SELECTION OF TECHNIQUES
             4.1 Type of Experiments
             4.2 Agitated Tank Tests
                 4.2.1 Use of Continuous or Batch Tests
                 4.2.2 Generation of supersaturation
                 4.2.3 Form of Data Obtained
             4.3 Fluidized bed tests
         5. EXPERIMENTAL EQUIPMENT DESIGN
             5.1 Introduction
             5.2 MSMPR Crystallizer
                 5.2.1 Basic design
                 5.2.2 Materials of construction
                 5.2.3 Vessel
                 5.2.4 Stirrer and drive unit
                 5.2.5 Means of supersaturation
                 5.2.6 Addition of seeds
                 5.2.7 Liquid feed and slurry removal
                 5.2.8 Post-removal slurry treatment
             5.3 Fluidized bed crystallizer
             5.4 Instrumentation
                 5.4.1 Introduction
                 5.4.2 Process fluid measurements
                 5.4.3 Stirrer instrumentation
                 5.4.4 Measurements external to rig
         6. PLANNING AND EXECUTION OF TESTS
             6.1 Introduction
             6.2 Metastable zone width
             6.3 Batch tests for crystallization kinetics
             6.4 Continuous tests
         7. DATA PROCESSING AND INTERPRETATION OF RESULTS
             7.1 Introduction
             7.2 Product quality tests
             7.3 Evaluation of kinetic data
                 7.3.1 Calculation of crystal number density
                 7.3.2 Batch tests
                 7.3.3 Continuous tests
                 7.3.4 Typical values of kinetic parameters
         8. CONCLUSIONS AND RECOMMENDATIONS
         9. REFERENCES
         10. NOMENCLATURE
     Part 3 : Polymorphism and non-crystalline phases
         1. INTRODUCTION
             1.1 Terminology and Definitions
             1.2 The Occurrence of Different Solid Forms
             1.3 Polymorphs as Distinct Structures and as Distinct Phases
             1.4 Outline Thermodynamics of Polymorphism and Solvation.
             1.5 Polymorphism and Solvation as a Pragmatic Issue
             1.6 Individuality of Polymorph and Solvate Behaviour
             1.7 Polymorph Prediction
             1.8 Solid Form Diversity in the Industrial Context
         2. MAKING SOLID FORMS
             2.1 Producing Polymorphs and Solvates from Solution
                 2.1.1 Solvent Effects
                 2.1.2 Temperature
                 2.1.3 Heterogeneous Nucleation
                 2.1.4 Seeding
                 2.1.5 Further Considerations on Nucleation and Crystal Growth
                 2.1.6 Effect of Soluble Impurities
                 2.1.7 Post-crystallisation changes
                 2.1.8 Ostwald's Rule and further comments on transformation
                 2.1.9 The chaotic element
             2.2 Other Crystallisation Techniques
             2.3 Production of Amorphous Forms
         3. MOST USEFUL ANALYTICAL METHODS
             3.1 Thermal and Gravimetric Methods.
                 3.1.1 Differential Thermal Analysis (DTA) and Differential Scanning Calorimetry (DSC).
                 3.1.2 Hot stage Microscopy
                 3.1.3 Thermogravimetric Analysis
                 3.1.4 Isothermal Calorimetry
                 3.1.5 Humidity Balance
             3.2 Spectral Methods
                 3.2.1 Infrared spectra
                 3.2.2 Near infrared and Raman spectra
                 3.2.3 NMR Solid State Spectra
             3.3 Diffraction Methods
                 3.3.1 X-Ray Powder Diffraction (XRPD)
                 3.3.2 Single crystal diffraction
             3.4 Solubility Measurement
             3.5 Quantitative Aspects
             3.6 Analysis and Structure of Amorphous Forms
             3.7 Quantitative Analysis of Amorphous Forms
             3.8 Choice of Monitoring Systems
         4. RECOMMENDED PROCEDURES
             4.1 Recommendations for Producing Polymorphs and Solvates
             4.2 Recommendations for Analysing Solid Samples
             4.3 Recommendations for dealing with amorphous phases.
         5. SUMMARY AND CONCLUSIONS
         6. References
     Part 4: The Measurement of Crystal Size and Shape
     Part 5: Determination of crystallization kinetics
         1. INTRODUCTION
             1.1 Scope of the report and exclusions
             1.2 The importance and use of crystallization kinetics
             1.3 Structure of this manual volume
             1.4 How to use this report
                 1.4.1 For a newcomer to the measurement of crystallization kinetics
                 1.4.2 For a person familiar with the measurement of crystallization kinetics seeking guidance on ways to measure kinetics for a particular material
                 1.4.3 To find detailed information on a specific aspect of measurement of crystallization kinetics
             1.5 Relationship with other SPS resources
         2. THEORETICAL OVERVIEW
             2.1 Nucleation
                 2.1.1 Primary nucleation
                 2.1.2 Secondary nucleation
                 2.1.3 Empirical nucleation correlations
             2.2 Growth
                 2.2.1 Growth mechanisms
                 2.2.2 Empirical correlations
             2.3 Mass transfer considerations
             2.4 Breakage, agglomeration and imperfect growth
         3 EXPERIMENTAL TECHNIQUES FOR MEASURING KINETICS
             3.1 Introduction
             3.2 Constraints
                 3.2.1 Substance specific constraints
                 3.2.2 Process specific constraints
                 3.2.3 Constraints arising from the intended use of the kinetics
             3.3 Parameters and variables which influence crystal growth
                 3.3.1 Variables to correlate against
                 3.3.2 Supersaturation
                 3.3.3 Temperature
                 3.3.4 Magma density
                 3.3.5 Hydrodynamics
                 3.3.6 Crystal size and size distribution
                 3.3.7 Face
                 3.3.8 Solution composition
                 3.3.9 Other parameters to consider monitoring
                 3.3.10 Pitfalls to avoid when designing experiments
             3.4 Techniques yielding growth and nucleation kinetics
                 3.4.1 Static population - MSMPR continuous crystallizers
                 3.4.3 Population shift - Direct methods
                 3.4.4 Population shift - Indirect methods
             3.5 Techniques yielding growth kinetics
                 3.5.1 Single Crystal Growth
             3.6 Techniques yielding nucleation kinetics
                 3.6.1 Single crystal studies - crystal contacting
                 3.6.2 Slurry attrition rates
                 3.6.3 Indirect Nucleation: Metastable zone width / induction time
         4 EXTRACTION OF KINETICS FROM EXPERIMENTAL MEASUREMENTS
             4.1 Derevation of kinetic data from static populations (MSMPR data)
             4.2 Extraction of kinetics from evolving crystal size distributions
                 4.2.1 Determination of crystallization kinetics using a graphical procedure
                 4.2.2 Determination of crystallization kinetics using the moments method
         5 CORRELATION OF KINETICS WITH CRYSTALLIZATION CONDITIONS
             5.1 Simulation as a tool to test and refine the kinetics
             5.2 Using the measured kinetics
         6 METHOD SELECTION GUIDE
             6.1 Defining objectives
             6.2 Selecting the most appropriate experimental procedure(s)
         7.REFERENCES
         8 NOMENCLATURE

Volume VII describes how to make various measurements related to crystallization, such as the measurement of solubility, crystal size distribution or derivation of growth and nucleation rates.

Volume CR VII   Part 1 Solubility measurement and correlation.

This report provides a general introduction to equilibrium solubility in solid-liquid systems. Some of the basic concepts of solubility are described and applied to electrolytes and non-electrolytes, aqueous and non-aqueous systems, and to both highly and sparingly soluble systems.

Brief reference is made to plotting and interpreting phase diagrams, and some simple methods for recording and correlating solubility data are described. A number of different laboratory techniques available for achieving the solid-liquid equilibrium state and for measuring solubility under a variety of conditions are critically surveyed. Some general characteristics of solvents are considered, such as solvent classes, solvent power and temperature coefficient of solubility, with particular reference to the selection of solvents for crystallization processes.

Finally, a brief survey is made of some proposed methods for predicting solubility in binary and multicomponent systems, but with the added cautionary note that a measured value is preferable to an estimated one.


Volume CR VII   Part 2, 4. 5 Measurement of crystallization kinetics.

The determination of the kinetics of crystallization processes (i.e. the characteristics of growth and nucleation) is an important step in the design of crystallization equipment. This report gives practical advice on how to determine the rates of these processes. The first step is to collect some basic information on the crystallizing system, which will indicate the type of technique to be used to measure the kinetics. A variety of measurement techniques are available and are reviewed in the report. The equipment required to measure the kinetics can then be selected. The experimental data must then be analysed carefully to obtain the form of the growth and nucleation rate equations which can form the basis for detailed design of crystallizers.

When this report is revised, it will be split into separate parts in this volume. Currently contains information covering three areas; concentration and supersaturation, crystal size and shape, growth and nucleation kinetics.


Volume CR VII   Part 3 Polymorphism and non-crystalline phases.

This newly commissioned report will provide practical guidelines for dealing with polymorphism issues in industrial crystallization processes, a particular problem area for the pharmaceutical and fine chemicals sectors.

The report will begin with a review of the underlying science and then move onto offer practical guidelines for addressing phase problems in crystallization problems such as the isolation of metastable phases, mixtures of phases and the problem of finding the ground state polymorph early in process development.


Volume CR VII   Part 4  Determination of kinetics.

>This report reviews the various approaches for measuring the kinetics of the crystallization process. It includes a practical guide to analysing experimental data to obtain these kinetics. The report comprises three main parts:

  • Experimental techniques; a review of various experimental approaches to kinetics measurement.
  • Kinetics derivation; how to extract kinetics from experimental data.
  • Kinetics correlation; how to correlate kinetics data against common kinetics expressions.

A strategy for selection of the most appropriate techniques for gathering experimental data, extraction of the kinetics and their correlation with operational variables in provided. This is based on a scoping experiment which takes the form of a Recommended Procedure.